30HP 120CFM Dry Air System

JP4C= Grey Desiccant Cartridge Air Dryer System
AP4C = Blue Desiccant Cartridge Air Dryer System
WP4C = White Desiccant Cartridge Air Dryer System

 

30HP-120CFM-Cropped-Service-Schematic Features Benefits
PDP In Excess Of -40°F*
*pressure and flow affect performance		 1.5″ Inlet/Outlet Ports
Designed Regeneration .3 Micron Filtration
110, 220 Volt AC
12, 24, Volt DC		 Custom Voltages Available
Pneumatically Controlled Option Classified / Explosion Proof
Cartridge Style
Replacement Valves		 Modular Design
Expandable
Select Purge Option*
Saves Regeneration Air Usage		 Spin On/Off
Desiccant Cartridges
Optional Zero Loss Condensate Auto Drain

Regeneration Orifice .060

-P4C = .060 orifice

 Max Flow@
100% Duty Cycle 120 CFM		 Max Flow@
70% Duty Cycle 84 CFM

120 CFM w/PLC and PC systems

REMINDER: PC controller not illustrated however, distributes pilot signals in same sequence as a PLC controller.

The descriptions detailed on page “Twin Tower w/MLT” schematic represents the sequencing of air flow as it relates to the actual drying process and transition – wet to dry – within all dryer systems including Programmable Logic (PLC) and Pneumatically Controlled (PC) systems.

12CFM-with-PLC-and-PC-systems
Dry Air System Air Flow Diagram

PLC Total Cycle Sequence 180 sec.

Cartridge 1 regenerates for 45 sec. Cartridge 2, 3, 4 receives wet air. PLC switches

Cartridge 2 regenerates for 45 sec. Cartridge 1, 3, 4 receives wet air. PLC switches

PC Total Cycle Sequence 240 sec.

Cartridge 1 regenerates for 60 sec. Cartridge 2, 3, 4 receives wet air. PC switches

Cartridge 2 regenerates for 60 sec. Cartridge 1, 3, 4 receives wet air. PC switches

Service Schematic AIR-PAK Dryer w/PLC

(Represents one dryer with PLC dryer system)

30HP-120CFM---Diagram

Programmable Logic Control (PLC) Applications 
(120, 240 400, 600, 800 CFM Dryer Systems)

1. Identify dryer system by counting numbers of desiccant cartridges, e.g., 2, 4, 6

2. Locate service component identity, e.g., A, B, C, etc.

3. Under “Qty”, order appropriate number of kits specific to cartridge total

download Service Schematic
A dry air system valve manifold assembly with an attached programmable logic controller (PLC) module, isolated on a white background. A long, black coiled power/data cable extends from the left side of a rectangular black metal enclosure. Behind this enclosure, a silver pneumatic valve manifold features four circular black adjustment knobs in a row, flanked by multiple brass and black push-to-connect tube fittings on both sides.

Air Pak Service Components

 

 

Air-Pak w/4lb.

Desiccant Cartridges

Service Components

 

4

6

8

10

12

18

 24

Illustration

Part Number

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Contents of Service Kit
Dry Air Systems

619832

619700

619950

A

2

2

2

3

3

3

4

4

4

5

5

5

6

6

6

9

9

9

12

12

12

Grey Cartridges -Full Service Kit

Blue Cartridges -Full Service Kit

White Cartridges -Full Service Kit

Includes 2 each desiccant cartridges, inlet & purge valves

619830

619704

619951

A A A

2

2

2

3

3

3

4

4

4

5

5

5

6

6

6

9

9

9

12

12

12

Grey Desiccant Cartridge Kit
Blue Desiccant Cartridge Kit
White Desiccant Cartridge Kit

Includes 2 desiccant cartridges
inlet and purge vlv 25

619702

D

2

3

4

5

6

9

12

Valve Service Kit

Includes 2 inlet check valves, 2 purge valves
regen valve kit

619715

619730

C

2

2

2

3

3

3

4

4

4

5

5

5

6

6

6

9

9

9

12

12

12

.030 Regeneration Valve Kit

.060 Regeneration Valve Kit

.125 Regeneration Valve Kit
4---Stack

619814

619816

F

1

1

1

 

1

  

1

1

1

4 Stack 110 Volt Programed Logic Control

110 Volt Programed Logic Control
A dry air system valve manifold assembly with an attached programmable logic controller (PLC) module, isolated on a white background. A long, black coiled power/data cable extends from the left side of a rectangular black metal enclosure. Behind this enclosure, a silver pneumatic valve manifold features four circular black adjustment knobs in a row, flanked by multiple brass and black push-to-connect tube fittings on both sides.

619823

619824

 

 

 

 

 

 

 

 

4 Stack 110 Volt PLC

6 Stack 110 Volt PLC
A front-facing view of an air dryer valve block manifold against a white background. The rectangular silver aluminum block features four vertical brass valve stems, each topped with a ridged, circular black plastic knob. The front face of the block is stamped with labels V1, V2, V3, and V4 below small slotted brass indicator screws showing a "0" and "1" position. Brass and black push-to-connect pneumatic tube fittings project horizontally from both the left and right sides of the main block.

619812

619820

 

 

 

 

 

 

 

 

4 Stack Central Valve

6 Stack Control Valve
619740

619740

H

2

3

4

5

6

9

12

Pressure Relief Valve
619750 heater

619750

619782

619784

L

2

2

2

3

3

3

4

4

4

5

5

5

6

6

6

9

9

9

12

12

12

110 VAC Heater Kit (optional)

12 VDC Volt Heater Kit (optional)

24 VDC Volt Heater Kit (optional)
Filter pad 1

619860

I

1

3

4

5

6

9

12

.3 Micron Disc Filter
619765

619760

619765

B

2

2

6

6

8

8

10

10

12

12

18

18

24

24

Cartridge Stud for Grey Cartridges

Cartridge Studs for Blue, White, Purple Cartridges
Mufflers

619770

619915

  

2

2

4

4

6

6

8

8

12

12

18

18

24

24

Small Mufflers (optional)

Large Mufflers (optional)

Not Shown

619942

  

1

1

1

2

2

3

4

Wall Strut w/slot for two cartridge dryer system
619990 wall bracket

619990

M

2

3

4

5

6

9

12

Wall Mount Bracket

 

 

 

 

 

 

 

 

 

 

High Capacity Canisters

JP3B-L = Grey Desiccant Cartridge Air Dryer System
AP3B-L = Blue Desiccant Cartridge Air Dryer System
WP3B-L = White Desiccant Cartridge Air Dryer System

Service Schematic AIR-PAK Dryer w/ MLT

(Represents one dryer with MLT dryer system)

Micro Logic Timer (MLT) & Programmed Logic Controller (PLC) Dryer Systems

1.Identify dryer system by counting numbers of desiccant cartridges, e.g., 2, 4, 6

2.Locate service component identity, e.g., A, B, C, etc.

3.Under “QTY”, order appropriate number of kits specific to cartridge totals

Download Service Schematic
Service-Schematic-Air-Pak-Dryer

Air Pak Service Components

 

Illustration

ref

Air-Pak HC w/8lb.

Desiccant Cartridges

Service Components

 

2 or 4

6

10

12

18

 24

Illustration

Part Number

Qty

Qty

Qty

Qty

Qty

Qty

Contents of Service Kit
Color Cartridges eight

650830

650700

650951

A

2

2

2

3

3

3

5

5

5

6

6

6

9

9

9

12

12

12

Grey Cartridges -Full Service Kit

Blue Cartridges -Full Service Kit

White Cartridges -Full Service Kit

Includes 2 each desiccant cartridges, inlet & purge valves

4055A002

4055A020

4055A012

A

2

2

2

3

3

3

5

5

5

6

6

6

9

9

9

12

12

12

Grey Desiccant Cartridge Kit

Blue Desiccant Cartridge Kit

White Desiccant Cartridge 

Includes 2 desiccant cartridges
inlet and purge vlv 25

619702

D

2

3

5

6

9

12

Valve Service Kit

Kits includes 2 inlet check valves, 2 purge valves
regen valve kit

619730

C

1

3

5

6

9

12

.060 Regeneration valve kit
619725 grey scale

619755

E

1

 

 

 

 

 

Air Control Valve – Two air lines
619790

619790

619924

619912

G

1

 

 

 

 

 

110 Volt Micro Logic Timer (MLT) 

12 VDC Micro Logic Timer (MLT) 

24 VDC Micro Logic Timer (MLT)
4---Stack

619814

619816

619820

K

1

 

 

1

1

1

 

1

1

1

1

1

1

110 Volt Programed Logic Control 

110 Volt Programed Logic Control 

110 Volt Programed Logic Control
619740

619740

H

2

3

5

6

9

12

Pressure Relief Valve
619750 heater

619750

619782

619784

L

2

2

2

3

3

3

5

5

5

6

6

6

9

9

9

12

12

12

110 VAC Heater Kit (optional)

12 VDC Volt Heater Kit (optional) 24 VDC Volt Heater Kit (optional)
Filter pad 1

619760

I

1

3

5

6

9

12

Disc Filter
619765

619760

619765

B

4

4

6

6

10

10

12

12

18

18

24

24

Cartridge Stud for Grey Cartridges

Cartridge Studs for Blue, White, Purple Cartridges
Mufflers

619770

619915

  

4

4

6

6

10

10

12

12

18

18

24

24

Small Mufflers (optional)

Large Mufflers (optional)

Not Shown

619942

  

1

~

~

~

~

~

Wall Strut w/slot for two cartridge dryer system
619990 wall bracket

619990

M

2

3

5

6

9

12

Wall Mount Bracket